Gear Making Services in Dubai

Step-by-Step Guide to Gear Production:

1. Designing & Planning: We use CAD software's to build detailed gears.
2. Material Selection: We use high quality metal, plastic, or wood based our project.
3. Cutting & Shaping: We Uses hobbing, milling, or grinding machines for precise cuts.
4. Heat Treatment: Our heating strengthens gears through controlled heating.
5. Finishing: Polishing Material for smooth operation.
6. Quality Inspection: We inspect our every project with rigid testing to ensure quality.

Types of Gear Manufacturing Machines We Use:

Machine Type	Application
Gear Hobbing Machine	Large and small gears
Gear Shaping Machine	Internal and external gears
Gear Grinding Machine	Precision surface finishing
Injection Molding Machine	Plastic gears production

At Peace Star, we use following equipment for Film Production:

• Professional Cameras
• Lighting Kits
• Stabilizers & Tripods
• Microphones & Rigs

Crafting Process:

• Precisely cutting wood with CNC routers.
• Assembly of interlocking wooden gears.
• Hand-crafting it for aesthetic appeal of the product.

Unique Features:

• Eco-friendly materials
• Customizable designs
• Silent, mechanical operation

Common Causes that make those Grinding Noise:

• Worn-out gear teeth
• Low lubrication
• Misalignment of gears

As the long partner of this industry, we have found the cure:

• Gear replacement
• Proper gear oil application
• Alignment correction

Types of Head Gear We Manufacture:

• Safety Helmets for Construction
• Sports Headgear
• Customized Industrial Headgear

Materials Used:

• High-Density Plastics
• Reinforced Fiberglass
• Shock-Absorbent Foams

We use all high-quality material that is made for the industry.

Why Choose Peace Star:

• Years of Industry Experience
• Custom Gear Solutions
• Serving Automotive, Industrial, Jewellery, and Woodworking Sectors

Essential Gear Formulas:

Importance:

• Ensures correct gear meshing.
• Determines gear size and performance.

Gear Wire Types:

• Copper Gear Wire
• Silver Gear Wire
• Gold-Plated Gear Wire

Applications:

• Bracelets
• Rings
• Custom Jewellery Components

Features of Our Plastic Gear Machines:

• High-pressure injection molding
• Precision die cutting
• Efficient cooling systems

Suitable Plastics:

• Nylon
• Acetal
• Polycarbonate

Potential Issues:

• Synchro Ring Damage
• Low Transmission Fluid
• Clutch Misadjustment

Peace Star Services:

• Gearbox diagnostics
• Gear repairs and replacements

Software We Use:

Software	Purpose
KISSsoft	Gear calculation and analysis
SOLIDWORKS	3D gear design
Mastercam	CNC programming

Advantages:

• Accurate gear simulations
• Reduced production errors

What We Offer:

• Custom tooth profiles
• Specialty materials
• Unique gear sizes

Industries Served:

• Aerospace
• Automotive
• Film Equipment
• Jewellery

Benefits:

• Lightweight
• Corrosion-resistant
• Cost-effective

Common Uses:

• Printers
• Appliances
• Automotive Interiors

Key Design Factors that we keep in mind while designing Mechanical Gear Design:

• Load capacity
• Speed requirements
• Material selection

Procedure to follow:

1. Gear Specification
2. Material & Tooling Selection
3. 3D Modeling
4. Prototype & Testing

We have Rental Options:

• Cameras (DSLR, Cinema)
• Lighting Kits
• Audio Equipment
• Tripods & Stabilizers

Benefits:

• Affordable Packages
• Technical Support
• Flexible Rental Durations

At Peace Star, We have dealt with every Common Gear Issues & Fixes:

Problem	Solution
Grinding Noise	Realign or replace gears
Excessive Wear	Use harder materials
Vibration	Improve mounting and alignment

Our Support:

• On-site inspections
• Repair and maintenance services

Our Team are trained for Automotive Expertise:

• Gearbox Rebuilds
• Custom Racing Gears
• Heavy-Duty Truck Gears

Why should you choose Peace Star:

• Fast Turnaround
• OEM Standards
• Competitive Pricing